Vision · Diligence · Excellence
Grow with Light, Forge China's Instrument Brand

Photovoltaic Photocatalysis光伏光电催化

PLR-PVERS100-O1 Photovoltaic Hydrogen Production Integrated Unit

Column:光伏光电催化Brand:PerfectlightViews:104
PLR-PVERS100-O1 Photovoltaic Hydrogen Production Integrated Unit
  • Introduction
  • Application
  • Literature
  • Maintenance

The AC078 Integrated Photoelectrochemical Hydrogen Production System (Model: PLR-PVERS100-O1) is a square-meter-scale, decoupled, automated turnkey system specifically developed for hydrogen catalysis research and green hydrogen technology development. Based on a photovoltaic-powered photoelectrocatalytic hydrogen production route, the system integrates modular, intelligent, and highly integrated design to achieve closed-loop control throughout the entire hydrogen production process. It provides a complete solution for liquid-solid catalytic application research, while offering full-cycle data support from laboratory research and development to large-scale industrial deployment. The system is suitable for various hydrogen production scenarios, including university research, energy enterprise R&D, and small-scale pilot production.

Originally developed through a customized project, the product was upgraded into a standardized, mass-producible system after verification under real operating conditions. It offers high reliability, strong adaptability, and comprehensive engineering delivery capabilities, making it a rare domestically developed integrated solution for green hydrogen catalysis research.

 

Key Features

● Continuous and automated control of photoelectrocatalytic hydrogen production reactions

● Constant-temperature and constant-flow electrolyte circulation, equipped with filtration, purification, and automatic liquid-level alarms

● Hydrogen compression, storage, pressure safety protection, high-precision flow measurement, and sampling

● Real-time acquisition, display, storage, and traceability of all system parameters, including temperature, pressure, flow rate, and irradiation intensity

● Remote monitoring of equipment operating status, automatic fault alarms, and emergency shutdown protection

● Independent control of multiple reactor groups, supporting parallel experiments or continuous hydrogen production at an expanded scale

Applications

Universities and Research Institutes — Hydrogen Energy Fundamental Research Platform

Suitable for photoelectrocatalysis, water electrolysis for hydrogen production, liquid-solid catalytic material development, and other experimental applications. It provides a standardized, high-precision experimental platform for fundamental hydrogen energy research. With a total of 17 internal and external reactors, the system supports multiple parallel comparative experiments, significantly improving research efficiency and shortening the time required for paper publication and patent applications.

 

Technology R&D and Pilot Testing for Energy Enterprises — Green Hydrogen Process Validation

Provides turnkey solutions for green hydrogen technology development, process optimization, and catalyst performance verification in petroleum, chemical, and new energy enterprises, supporting technology iteration from laboratory research to industrialization. Small-scale pilot hydrogen production provides enterprises with reliable process parameters, effectively reducing scale-up failure risks and lowering R&D costs.

 

 Hydrogen Energy Education and Practical Training — A Powerful Tool for Talent Development

The system can be used as teaching and practical training equipment for hydrogen energy, electrochemistry, and new energy programs. It visually demonstrates the principles and processes of photoelectrochemical hydrogen production, helping students systematically master practical skills in photoelectrocatalysis, fluid systems, and gas safety, thereby supporting the development of professionals in the new energy industry.

 

Small-Scale Green Hydrogen Production — Distributed Hydrogen Supply

The system enables small-scale continuous green hydrogen production and is suitable for distributed hydrogen energy applications, laboratory hydrogen supply, and demonstration projects. It provides a stable, controllable, and safe hydrogen source, serving as an ideal bridge between scientific research and practical deployment.

 

Extended Application Directions — Under Development

  • Energy storage and grid coordination: directly using surplus photovoltaic electricity to produce and store hydrogen for grid peak regulation
  • Green chemical feedstock production: providing high-purity green hydrogen for the fine chemical and semiconductor industries
  • Hydrogen fuel cell research support: providing a stable hydrogen source for fuel cell catalyst evaluation
  • Carbon-neutral demonstration projects: serving as a green hydrogen demonstration and display system for science parks and university campuses

Technical Specifications

Product Model

PLR-PVERS100-O1

Power Supply

AC 220 V, 50 Hz

Rated Power

≤3 kW

Operating Pressure Range

0–1 MPa

Liquid Storage Tank Specifications

5 L + 12 L dual storage tanks, equipped with liquid-level gauges and Y-type filters

Light Source

PLS-ViSun20 water-cooled light source

Reactor Configuration

One built-in 200 × 200 reactor; sixteen external 250 × 250 reactors

Control System

Siemens PLC + 15-inch IoT touchscreen

Circulation Pump

24 V brushless drive with RS-485 communication

Applicable Environment

Temperature: 5–40°C; relative humidity: ≤85% without condensation; suitable for both indoor and outdoor applications

Applicable Standards

GB/T 19774-2005 / GB/T 29729-2013 / GB/T 37562-2019 / GB/T 37563-2019

Product Advantages

         ● Modular Integrated Design for Flexible Multi-Functional Applications

The system adopts a split modular architecture with multiple built-in and external reactor configurations. It supports parallel comparative experiments and can also be combined for expanded-scale continuous reactions, meeting both exploratory research and small-scale pilot testing requirements. No additional experimental systems are required, significantly reducing R&D costs and laboratory space requirements.

● Intelligent Full-Process Control for Convenient and Efficient Operation

Equipped with a Siemens PLC core control system and a 15-inch IoT touchscreen, the system enables one-touch startup, shutdown, and fully automated operation throughout the hydrogen production process. It supports real-time parameter acquisition, display, and remote monitoring for electrolyte circulation, hydrogen compression and storage, light source power adjustment, and other key processes. Built-in fault alarms and emergency shutdown protection significantly reduce manual workload and operational risks.

  ● Multiple Safety Protection Systems for Stable and Reliable Operation

To address risks associated with flammable and explosive hydrogen, corrosive electrolytes, and high-voltage electrical equipment, the system incorporates comprehensive safety protection measures:

✓ Gas system: equipped with safety valves, pressure-regulating valves, and pressure transmitters; supports pressure-holding tests and automatic overpressure relief to minimize the risk of hydrogen leakage

✓ Electrical system: mandatory protective grounding, leakage protection, and one-touch emergency power shutdown to prevent accidental operation during maintenance

✓ Fluid system: leak-prevention design, filter blockage alarms, and emergency shutdown mechanisms to prevent electrolyte leakage

✓ Light source system: automatic protection against water interruption and overheating, reducing the risk of lamp rupture

    ● High-Precision Data Acquisition to Support Scientific Innovation

The system is equipped with high-precision sensors that continuously acquire and store key parameters, including system pressure, temperature, flow rate, irradiation intensity, and hydrogen production rate. The data accuracy meets scientific research requirements and provides precise, traceable data support for catalytic material performance verification, hydrogen production process optimization, and technology route iteration. Remote monitoring and data export are also supported.

 ● Broad Environmental Adaptability with Easy Installation and Maintenance

The system features an integrated enclosure design with a compact footprint and minimal installation-site requirements. It is suitable for both indoor and outdoor applications, with rainproof protection provided for outdoor use. Standardized pipeline interfaces, quick-connect fittings, and easily removable maintenance structures, together with comprehensive installation, commissioning, and maintenance instructions, significantly simplify on-site deployment and routine servicing.

● Compliance with National Standards and a Fully Domestic Alternative

The product is designed in strict accordance with national standards including GB/T 19774-2005, GB/T 29729-2013, GB/T 37562-2019, and GB/T 37563-2019. It fully meets localization requirements and can effectively replace comparable imported equipment, offering strong cost performance and responsive localized technical support.

 

 

Universities and Research Institutes —— Fundamental Hydrogen Energy Research Platform

Suitable for experimental applications such as photoelectrocatalysis, water electrolysis for hydrogen production, and liquid-solid catalytic material development, the system provides a standardized, high-precision experimental platform for fundamental hydrogen energy research. It features a total of 17 built-in and external reactor channels and supports multiple parallel comparative experiments, significantly improving research efficiency and shortening the cycles for paper publication and patent applications.

 

  Technology R&D and Pilot Testing for Energy Enterprises —— Green Hydrogen Process Validation

The system provides turnkey solutions for green hydrogen technology development, process optimization, and catalyst performance validation in petroleum, chemical, and new energy enterprises, supporting technology advancement from laboratory research to industrial-scale application. Small-scale pilot hydrogen production can provide reliable process parameters, effectively reducing scale-up risks and lowering R&D costs.

 

 Hydrogen Energy Education and Practical Training —— A Powerful Tool for Talent Development

The system can be used as teaching and practical training equipment for hydrogen energy, electrochemistry, and new energy programs. It visually demonstrates the principles and processes of photoelectrochemical hydrogen production, helping students systematically master practical skills in photoelectrocatalysis, fluid systems, and gas safety, while supporting the development of professionals for the new energy industry.

 

Small-Scale Green Hydrogen Production —— Distributed Hydrogen Supply

The system enables continuous small-scale green hydrogen production and is suitable for distributed hydrogen energy applications, laboratory hydrogen supply, demonstration projects, and other scenarios. It provides a stable, controllable, and safe hydrogen source, serving as an ideal bridge between scientific research and practical deployment.

 

Extended Application Areas (Under Development)

  • Energy storage and grid coordination: using surplus photovoltaic power to directly drive hydrogen production and storage for grid peak regulation
  • Green chemical feedstock production: providing high-purity green hydrogen for the fine chemical and semiconductor industries
  • Hydrogen fuel cell research support: providing a stable hydrogen source for fuel cell catalyst evaluation
  • Carbon-neutral demonstration projects: serving as green hydrogen demonstration and display equipment for science parks and university campuses
Related Products
Chat Service
TOP