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2025-05-09108

PLR-RP Photothermal Reactor System - 70X Larger Light-Absorption Area

Traditional chemical reactions primarily rely on thermal activation to provide energy for overcoming thermodynamic barriers, facilitating the conversion of reactants to products. In thermal catalytic systems, reactant molecules adsorb and activate on catalyst surfaces, altering reaction pathways to reduce activation energy and enable smoother reactions. In contrast, photocatalysis utilizes photon energy to drive reactions, featuring fundamentally different mechanisms and milder operating conditions compared to thermal catalysis.

In recent years, as catalytic research has advanced, scientists have discovered that photothermal synergistic catalysis can enhance reaction efficiency while converting low-density solar energy into high-density chemical energy. This combined approach surpasses the capabilities of standalone thermal or photocatalytic systems. By adjusting reaction conditions, it becomes possible to modulate reaction activity and selectivity, offering immense value in energy and environmental applications—making it a focal point in cutting-edge catalytic technologies.

PerfectLight Technology introduces the PLR-RP Series Photothermal Catalytic Reaction Evaluation System, providing a platform for systematic photothermal catalysis research. Its innovative quartz light-guiding columns and reactor design significantly improve light irradiation efficiency and catalyst light-absorption area, meeting the demands of gas-solid phase reactions under photothermal synergy.

For inquiries, please call: 400-1161-365 / 010-62128921

Applications

Atmosphere sintering of catalyst materials

Activity evaluation of catalyst materials

Gas-solid photothermal catalytic reactions

Photothermal degradation of gaseous pollutants

 

Supported Reaction Types

Methane reforming for hydrogen production

CO₂ reduction

Methane/CO₂ reforming

Methane coupling

Ethane dehydrogenation

Fischer-Tropsch synthesis

Photothermal degradation of VOCs

Mechanistic studies on NOx and SO2 conversion in air

 

Key Features

Revolutionary illumination system for enhanced light utilization

The PLR-RP system employs quartz light columns to deliver light directly to the reactor core, minimizing transmission losses and maximizing irradiation efficiency. Flexible column designs and quartz reactor configurations adapt to various catalyst loading methods, ensuring optimal light exposure on catalyst surfaces and dramatically improving light-source utilization in photothermal systems.

Compared to angled or side illumination, the top-down illumination mode offers larger catalyst exposure area and better uniformity. It also enables reactant penetration through the catalyst bed, simultaneously optimizing light absorption and substrate adsorption efficiency.

To further boost photothermal conversion efficiency, the PLR-RP series features an innovative annular illumination reactor, where catalysts are loaded around the light source. This expands the light-receiving area from 0.3 cm2 (planar illumination) to approximately 20 cm2, ensuring full light-catalyst interaction. Meanwhile, catalyst loading capacity increases from 0.9 mL to 9 mL without compromising light penetration—enhancing both light utilization and substrate conversion rates while paving the way for industrial-scale photothermal systems.

The system incorporates a quick-positioning light-source mechanism for efficient alignment. Multi-directional adjustable support plates facilitate precise light-source placement, while PerfectLight's proprietary light systems guarantee experimental consistency and data accuracy.

Precision thermal management for optimal energy efficiency

The PLR-RP system implements a four-stage thermal control architecture: gas preheating, heated pipelines, reaction chamber, and condensation/separation. Real-time monitoring of temperature and pressure across preheaters, pipeline heaters, heating jackets, and reactors accurately simulates industrial photothermal processes.

The gas preheating system raises reactants to preset temperatures, while heated pipelines minimize thermal loss during transfer. This dual approach ensures rapid temperature equilibration in the reactor, reducing system load and improving temperature accuracy. The condensation/separation system rapidly cools products and isolates liquid phases, protecting downstream components like backpressure valves.

Both preheating and reaction systems support 16-segment programmable temperature ramps, enabling single-experiment determination of reaction initiation temperatures and kinetic studies across multiple conditions—maximizing thermal efficiency.

For liquid-phase reactions, the system integrates four functional modules: liquid delivery-vaporization-pipeline heating-condensation/separation.

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  • Constant-flow liquid delivery maintains stable feed rates;
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  • Specialized vaporizer design ensures stable gas output without bulkiness or delays;
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  • Heated pipelines prevent pre-reaction condensation;
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  • Post-reaction condensation collects unreacted liquids and products for analysis.
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Modular configurations for customized solutions

The PLR-RP series offers versatile configurations across reactor chambers, illumination modes, and temperature/pressure conditions to accommodate diverse photothermal reactions.

Reactor options: vertical or horizontal furnaces;

Illumination modes: top-down or annular reactors;

Pressure/temperature variants:

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  • High-pressure edition (~650°C, ~10 MPa)
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  • Standard edition (~850°C, ~6 MPa)
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  • High-temperature edition (~1050°C, ~3 MPa)
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For specialized needs, PerfectLight provides custom engineering to develop tailored photothermal systems.

Dual-alarm safety protocols

The system incorporates hardware/software safeguards with temperature and pressure threshold alerts for fail-safe operation.

Automatic shutdown triggers for leaks, malfunctions, or overpressure conditions;

Two-tier temperature alarms: audible/visual alerts at first threshold, heating suspension at second;

Pressure alarms halt feed flow when limits are exceeded.

Versatile sampling for real-time analysis

Dedicated gas inlets for calibration;

Multiple sampling modes: online gas sampling, batch sampling, and liquid collection;

Compatible with upstream pressure reducers and downstream detectors (MS, GC, etc.) for in-situ monitoring and comprehensive product analysis.

Specifications by edition

 

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Common Parameters
Catalyst volume Top-down 0.1–0.9 mL Space velocity 120–12,000 h⁻¹
Annular 0.9–10 mL
Light power density (300≤λ≤2500 nm) Top-down ≤5000 mW/cm² Reactor material Metal + quartz
Annular ≤1000 mW/cm²
Feed parameters Gas channels 4 (standard) Liquid channel 1 (standard)
Gas flow 200 mL/min (top-down) / 500 mL/min (annular)
Control range 4–100%, accuracy ±1% F.S.
Liquid flow 0.001–10 mL/min, accuracy ±1% F.S.
Dimensions 110 × 85 × 120 cm³

 

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Edition-Specific Parameters
High-Temperature Edition (PLR RVTF-PL)
Operating range Max temperature 1050°C Max pressure 3 MPa
Temp. accuracy ±1°C Pressure accuracy 0.2%
Reactor specs Range 1050°C, 3 MPa
Preprocessing Preheater RT–500°C Pipe heating RT–240°C Heating jacket RT–240°C

 

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High-Pressure Edition (PLR RVTF-PH)
Operating range Max temperature 650°C Max pressure 10 MPa
Temp. accuracy ±1°C Pressure accuracy 0.2%
Reactor specs Range 650°C, 10 MPa
Preprocessing Preheater RT–500°C Pipe heating RT–320°C Heating jacket RT–320°C

 

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Standard Edition (PLR RVTF-PM)
Operating range Max temperature 850°C Max pressure 6 MPa
Temp. accuracy ±1°C Pressure accuracy 0.2%
Reactor specs Range 850°C, 6 MPa
Preprocessing Preheater RT–500°C Pipe heating RT–280°C Heating jacket RT–280°C

Note: Flow rates and catalyst volumes are reactor-specific. Refer to reactor selection tables for details.

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